Customized Titanium Flange for Industrial Piping — Precision-Engineered Corrosion-Resistant Solutions

A customized titanium flange is a high-precision connecting component engineered from titanium alloys such as Grade 2, Grade 5 (Ti-6Al-4V), and Grade 7, manufactured to your exact drawings, dimensions, and performance requirements. These flanges are roughly 45% lighter than stainless steel and are available in an OD range of 100 – 250mm (or totally bespoke), with a polished surface finish and a density of only 4.51 g/cm3. We provide precisely machined titanium flanges that give dependable sealing integrity for the most demanding applications in non-standard sizes, unusual pressure ratings and special face combinations.

Parameter	Details
Material Grade	Grade 2 (Commercially Pure Titanium), Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 (Ti-6Al-4V ELI)
Material Standards	ASTM B381, ASTM B348, AMS, DIN, ISO (depending on material grade and application)
Outside Diameter (OD)	100–250 mm (Custom dimensions available)
Thickness & Length	Manufactured according to customer drawings or specifications
Pressure Rating	Customized according to design requirements and application conditions
Flange Types	Blind Flange, Weld Neck Flange, Slip-On Flange, Socket Weld Flange, and custom designs
Facing Types	Flat Face (FF), Raised Face (RF), RTJ, Tongue & Groove, customized options available
Manufacturing Process	CNC Machining / Forging / Precision Fabrication according to requirements
Surface Finish	Machined finish or polished finish; sealing surfaces available with Ra 0.8–1.6 μm
Dimensional Tolerance	According to customer drawings, ASME, DIN, JIS, or other applicable standards
Product Standards	ANSI/ASME B16.5, DIN, JIS, or customer-specific specifications
Tensile Strength	Up to 895 MPa (Grade 5 Ti-6Al-4V)
Density	Approx. 4.51 g/cm³
Identification & Marking	Laser marking, CNC engraving, heat number, part number, and custom identification available

Titanium Flange

· Exceptional corrosion resistance — the self-regenerating titanium oxide film resists saltwater, wet chlorine gas, hydrochloric and sulfuric acids

· High strength-to-weight ratio — up to 45% lighter than stainless steel with comparable or superior tensile strength

· Shock absorption — low modulus of elasticity reduces stress in high-vibration environments

· Zero-leakage sealing — surface finish controlled to Ra 0.8–1.6μm for reliable gasket contact

· Long service life — decades of performance in aggressive chemical and offshore environments

Product Comparison

Feature	Titanium Flange	Stainless Steel Flange	Carbon Steel Flange
Material Density	Approx. 4.51 g/cm³	Approx. 8.0 g/cm³	Approx. 7.85 g/cm³
Weight Advantage	About 40–45% lighter than stainless steel alternatives	Higher weight due to greater density	Similar weight to stainless steel
Corrosion Resistance	Excellent resistance to seawater, chlorides, and many chemical environments	Good corrosion resistance depending on grade and environment	Requires coating or protection in corrosive environments
Mechanical Strength	Tensile strength: 345–895 MPa (depending on grade)	Approx. 515–750 MPa (depending on grade)	Approx. 400–550 MPa (depending on grade)
Temperature Performance	Suitable for demanding industrial and marine applications	Suitable for a wide range of industrial applications	Suitable for general industrial applications
Maintenance Requirement	Low maintenance in corrosive environments	Moderate maintenance depending on application	Higher maintenance in corrosive environments
Customization Capability	Full OEM machining, custom dimensions, and special designs available	Standard sizes with limited customization options	Mainly standard sizes and configurations
Typical Applications	Marine, offshore, chemical processing, aerospace, vacuum systems	General industrial piping, food, chemical, and construction	Oil & gas, water systems, general piping

Exceptional Corrosion

Lightweight Performance

Underwater Equipment

Offshore Oil & Gas and Desalination: Titanium flanges are utilised in subsea manifolds, heat exchangers and SWRO high pressure pump lines where chloride heavy saltwater would kill normal steel flanges within months.

Chemical Processing (Chlor-Alkali) Joining electrolytic cells and pipe systems carrying wet chlorine and hypochlorites, titanium provides decades of service life and greatly decreases MRO downtime costs.

Aerospace and Marine Defense: Hydraulic systems and propulsion units require weight-optimized customized titanium flange with complex geometries that fit within tight airframes and resist galvanic corrosion during continuous saltwater exposure.

Marine & Offshore Systems

Titanium Flange application

Vacuum & Semiconductor Systems

Titanium flange application

Chemical Processing Equipment

Titanium flange application

Titanium Piping Components

Titanium flange application

Why Choose Our Customized Titanium Flange

Finding a titanium flange that suits your plumbing system is seldom an easy task. Off-the-shelf parts just can’t address non-standard diameters, severe pressure classes and unusual shapes.

That is where we come in. Baoji Huacan New Metal Materials Co., Ltd. is located in Baoji, China's "Titanium Valley," with 10+ years of titanium machining experience and 40+ high-precision CNC machines on the shop floor.

We provide properly fitting flanges according to your CAD designs or technical criteria without compromising sealing performance and without extra weight.

Production begins with certified titanium ingots, which are remelted in a vacuum arc remelting (VAR) process to achieve chemical uniformity and low impurity levels.

The forging is done on a 4000 tonne hydraulic press that imparts a fine grain structure to the flange, improved fatigue resistance and exceptional dimensional integrity. Every year we produce more than 3,000 tonnes.

After forging, each flange goes through multi-axis CNC precision machining. Our 40+ CNC lathes and machining centers produce tight-tolerance features, including bolt hole patterns, sealing faces, and complex geometries based directly on your submitted drawings.

Receiving Drawings

Annealing

Developing Machining Process

Finish Machining

Preparing Raw Materials

Deburring

Rough Machining

Deburring

Capability	Details
Production Capacity	Over 1,000 tons of titanium products and precision machined components annually
CNC Machining Equipment	40+ CNC lathes, machining centers, and gantry machining systems for complex titanium parts
Forging Capability	Equipped with a 4,000-ton hydraulic forging press for titanium forgings
Forging Production Capacity	Over 3,000 tons of titanium forgings annually
Melting Capability	5,000+ tons/year capacity with VAR (Vacuum Arc Remelting) and PAM (Plasma Arc Melting) technologies
Manufacturing Process	Raw material preparation → forging / machining → heat treatment → surface finishing → inspection
Production Flexibility	Prototype development, small batch production, and large-volume manufacturing
Custom Manufacturing	OEM production according to customer drawings, specifications, and industry requirements


melting	melting	forging	forging	rolling

BJHC applies a multi-stage inspection process across every production batch.

Raw materials are verified by spectrometer for chemical composition before entering production. Dimensional inspections are performed in process at each step of the machining process to ensure tight tolerances are maintained.

Finished flanges are checked using CMM, callipers and surface roughness gauges. Ultrasonic testing may reveal interior cavities or fractures. Mechanical properties — tensile strength, yield strength, and hardness — are tested against ASTM, AMS, and DIN standards before shipment.

Mechanical Properties Testing

Inner Diameter Measurement

Ultrasonic Testing

CMM Dimensional

Mounting Hole Diameter Measurement

Quality Management System Certification

Packaging	Details
Surface Protection	Foam inserts and protective packaging for precision machined surfaces
Export Packaging	Vacuum sealing, desiccants, and reinforced crates available
Documentation	MTC, inspection reports, and traceability documents
Shipping	Express, air freight, and sea freight options

Q: What titanium grades are available for custom flanges?

A：We support Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, and Grade 23, depending on your application and corrosion environment.

Q: Can you manufacture flanges to non-standard dimensions?

A：Yes. All specifications — OD, bore, thickness, bolt circle, and face type — are fully customizable based on your drawings or technical requirements.

Q: What is the minimum order quantity?

A：We accommodate prototypes, small batch orders, and full-scale production. Contact us to discuss your volume needs.

Q: How long does production take?

A：Lead times vary by complexity and order size. Send us your drawings and we will provide a timeline with your quotation.

Q: Do you provide material certifications?

A：Yes. Each shipment includes MTC, EN10204 3.1 certification, and COC upon request, ensuring complete material traceability.

Contact Us

Need a reliable customized titanium flange for your project? Contact us at sherry@hc-titanium.com — fast response guaranteed.

Customized titanium flange

Product Introduction