Ultrasonic Titanium Horn

High-Performance Ultrasonic Titanium Horn

Product Introduction

Looking for an ultrasonic horn that delivers exceptional performance and reliability? Our High-Performance Ultrasonic Titanium Horn combines advanced titanium alloy engineering with precision machining to provide superior acoustic energy transmission. Manufactured from premium Grade 5 titanium alloy, this horn offers unmatched durability and consistent performance across demanding industrial applications. You'll benefit from our expertly crafted design that maximizes energy conversion efficiency while maintaining optimal amplitude control for your ultrasonic processing needs.

40+

high-precision CNC machines

10+

years of titanium machining experience

1000+

tons of annual production capacity

100+

international client collaborations

Technical Specifications

Specification	Value
Frequency Range	15–40 kHz
Amplitude	60 μm
Material	Titanium Alloy Gr5
Tensile Strength	≥950 MPa
Energy Conversion Efficiency	≥95%
Dynamic Balance Deviation	≤1 g·mm
Machining Precision	±0.008 mm
Service Life	≥12 million cycles
Heat Resistance	≤320°C

Ultrasonic Titanium Horn

Product Features and Advantages

Superior Material Properties: Our titanium Grade 5 construction provides exceptional strength-to-weight ratio and corrosion resistance, ensuring long-lasting performance in challenging environments.

Precision Manufacturing: Each horn undergoes strict CNC machining with ±0.008mm tolerance, guaranteeing consistent acoustic properties and perfect fit with your ultrasonic systems.

High Efficiency Design: With 95% energy conversion efficiency, you'll experience reduced power consumption and improved processing results.

Extended Durability: Engineered for over 12 million cycles, our horns minimize replacement costs and production downtime.

Optimal Heat Management: Heat resistance up to 320°C allows continuous operation in high-temperature applications without performance degradation.

High-Performance Ultrasonic Titanium Horn

Applications

Ultrasonic Welding: Perfect for joining thermoplastic materials in automotive, electronics, and packaging industries.
Sonochemical Processing: Ideal for chemical reactions, catalyst preparation, and material synthesis requiring precise acoustic energy.
Cleaning Applications: Excellent for precision cleaning of delicate components, medical instruments, and electronic parts.
Food Processing: Suitable for cutting, emulsification, and extraction processes in food and beverage manufacturing.
Medical Equipment: Compatible with ultrasonic surgical instruments and diagnostic equipment requiring reliable performance.

Be used in a wide range of industries.

Ultrasonic Welding

Ultrasonic Cleaning

Sonochemistry

Ultrasonic Cavitation

Surface Treatment

Food Processing

Our Factory/Factory Show

Located in China's renowned "Titanium Valley," Baoji Huacan operates a state-of-the-art manufacturing facility equipped with over 40 precision CNC machines. Our production capabilities include advanced forging, precision die forging, and CNC machining, supported by 10+ years of titanium processing expertise. With an annual production capacity exceeding 1,000 tons and partnerships with 100+ international clients, we consistently deliver quality products that meet global standards.

Factory Show

Factory Exterior

Factory Interior

CNC machines

ISO certification

OEM / ODM / JDM

Titanium Machining Solutions

OEM Service

Baoji Huacan New Metal Technology Co., Ltd. offers comprehensive OEM services for titanium machining parts. We manufacture according to customer-provided drawings or samples, ensuring precise control over material grade, dimensions, tolerance, and surface finish. With over 40 advanced CNC machines, we guarantee high accuracy and consistency for every custom order.

ODM Service

We support customers with original design manufacturing by transforming concepts into finished titanium components. Our engineering team provides assistance in design optimization, material selection, and processing solutions, enabling clients to accelerate product development with improved functionality and performance.

JDM Service

Through joint development manufacturing, we collaborate with client R&D teams to co-develop titanium parts from the initial design phase to final production. Leveraging our expertise in forging and CNC machining, we ensure technical feasibility, manufacturing efficiency, and high product reliability for complex or innovative titanium solutions.

FAQ

Q: What frequency ranges can you customize?

A: We manufacture horns for frequencies between 15-40 kHz, with custom tuning available for specific applications.

Q: How do you ensure acoustic performance consistency?

A: Each horn undergoes precision CNC machining and acoustic testing to verify resonance frequency and amplitude characteristics.

Q: What industries commonly use your ultrasonic horns?

A: Our products serve automotive, electronics, medical device, food processing, and chemical processing industries.

Q: Do you offer technical support after purchase?

A: Our engineering team provides ongoing technical assistance and application guidance to ensure optimal performance.

Machining Process

Raw Material Selection: We source premium Grade 5 titanium alloy meeting ASTM B348 standards for consistent chemical composition and mechanical properties.
Precision Forging: Advanced hydraulic press systems create the initial horn shape with optimal grain structure and density distribution.
CNC Machining: Multi-axis CNC centers machine complex geometries with micron-level precision, ensuring perfect acoustic resonance characteristics.
Heat Treatment: Controlled thermal processing optimizes material properties and relieves internal stresses for enhanced performance.
Surface Finishing: Professional finishing techniques achieve required surface roughness and eliminate potential stress concentrators.
Final Inspection: Comprehensive quality checks verify dimensional accuracy, surface integrity, and acoustic performance before shipment.

Melting

Forging

Rolling

Quality Control/Quality Assurance and Certification

Our ISO 9001 certified quality management system ensures every High-Performance Ultrasonic Titanium Horn meets stringent performance standards. We implement comprehensive testing protocols including chemical composition analysis, dimensional verification using coordinate measuring machines (CMM), and ultrasonic testing for internal defect detection. Each product undergoes rigorous mechanical property testing and acoustic performance validation before delivery.

Spectrometer

Ultrasonic Flaw Detector

Coordinate Measuring Machine

Hardness Tester

Tensile Testing Machine

Surface Roughness Tester

Microscope and Metallographic Analyzer

Calipers

Packaging and Logistics

Protective Packaging: Custom foam inserts protect delicate horn surfaces during transportation.

Moisture Control: Vacuum-sealed bags with desiccants prevent oxidation and contamination.

Secure Shipping: Wooden crates provide maximum protection for bulk orders and international shipments.

Documentation: Complete certificates, inspection reports, and tracking information accompany every shipment.

Flexible Delivery: Air freight for urgent requirements and cost-effective sea freight for standard orders.

Custom

designed foam inserts for delicate components

Vacuum

sealed bags with desiccants for moisture protection

Wooden Crate Packaging

Sturdy wooden crates for bulk shipments

Labeling & Documentation

Detailed labeling and documentation for easy tracking

Packaging

Why Choose Us

Proven Experience
Our 10+ years in titanium manufacturing brings deep understanding of marine applications. You benefit from our accumulated expertise.
Advanced Equipment
40+ precision CNC machines deliver consistent quality and tight tolerances. Your joints arrive ready for immediate installation.
Quality Assurance
ISO 9001 certification demonstrates our commitment to excellence. Every process follows strict quality protocols.
Global Reach
We've successfully supplied 100+ international clients across diverse industries. Your project joins our proven track record.

Contact Us

Ready to enhance your seawater system reliability? Our technical team helps you select the perfect titanium joints for your application. We provide detailed specifications and competitive pricing for your project requirements.

Email: Joy@hc-titanium.com or Sherry@hc-titanium.com